Case studies
Engineering challenges, field solutions and people: learn about Carioli's experience in the industry.
Explore the projectsApplied experience
A solution starts with understanding the challenge. In the projects below, follow the application, integration and documented results.
Graphic sector · Midiograf · In operation
Cartesian robots remove and palletize boxes from folder-gluers, integrating with the existing production flow.
Comparison reported by Nivaldo Benvenho for the operation with small boxes.
“And no one gets as tired as before!”
Projects over time
From the most recent projects to the experience that built our technical base. Discover the challenges and Carioli’s contribution to each application.
In development
Kit assembly · High speed
Remove and position the items that make up graphic kits, with a high-speed rotary mechanism synchronized to the packaging line feed.
How it will workThe pick and place will collect the components and place them on the transfer conveyor, forming the sequence of items for each kit before packaging.
Carioli's contributionDevelopment and integration of mechanisms, power supply, control and synchronization with the packaging line, in a modular architecture.
Robotics · Kite making
Integration of two Cartesian robots into the kite production line, coordinating the movement and positioning of components in the manufacturing stages.
The applicationThe robots will take part in kite assembly, automating component handling and positioning in a sequence coordinated with the production line.
Carioli's contributionDevelopment and integration of the two Cartesian robots into the kite manufacturing process, considering the work sequence and the connection between the stages of the line.
Mechanical retrofit · Balloon manufacturing
Modernization of five balloon manufacturing machines, covering mold transport, process tanks and ovens.
What will be developedThe project covers conveyor chains and mold holders, process tanks and oven structures, adapting the mechanical configuration to the intended operation.
The goal of modernizationImprove the flow of molds between stages, adapt production capacity and variety and facilitate access for maintenance, taking advantage of the existing industrial base.
CapClean · Vending Machines
A new version of the self-service machine for sanitizing helmets, with an updated design, individual compartment and user operation.
How it will workThe user will place the helmet in the compartment and start the cycle through the machine interface. The system will coordinate the cleaning steps; At the end, the helmet can be removed.
Carioli's contributionAssembly and integration of the new unit according to the updated project, including structure, sensors, hygiene systems and operation controls.
Discover our self-service solutions
Completed projects · Machines and integration
Hausk · Vending Machines
A self-service pet-product vending machine, designed and manufactured by Carioli for delivery to the United States.
The challengeBring product presentation, interaction and collection together in a shopping experience for the pet market.
Carioli's contributionDetailed engineering, manufacturing and integration of the machine systems, taking the configuration and intended operating routine into account.
Explore our Vending Machines
CapClean · Vending Machines
Manufacture and integration of a machine for sanitizing helmets, based on the mechanical design provided by the customer.
The challengeIntegrate machine structure, operation and systems into a self-service experience.
Carioli's contributionManufacturing, assembly and integration of automation according to the project. A new unit is under development, continuing the work with CapClean.
Explore our Vending Machines
Automated assembly
Coordinate manufacturing steps in an integrated work sequence.
The solution developedDesign and manufacture of a machine combining feeding, heating, assembly, bending and drilling of surgical suction tips.
Testing and inspection
Organize the positioning of parts and check for leaks in the inspection routine.
The solution developedDesign and manufacture of a horizontal bench for testing valves, with fixing the parts and observing tank leaks.
Functional retrofit
Repurpose an existing machine to convert full rolls of hot-stamping foil into smaller rolls suited to production needs.
The solution developedComplete functional retrofit of equipment originally used for another purpose. Carioli converted it into a machine that rewinds and slits full rolls of hot-stamping foil into smaller rolls.
The resultBetter use of material, reducing waste and saving money for the customer.
Industrial documentation
Make the installations of an industrial plant clearer for technical consultation and intervention planning.
Carioli's contributionSurvey and documentation of water supply, sanitary drainage and stormwater networks, including plans, isometric views and technical documentation.
Load movement
Dimension the vertical movement of loads for different installation conditions.
Carioli's contributionDesign and structural verification of two freight elevators, considering different heights and application conditions.
Effluent treatment
Organize the mechanized removal of coarse solids in effluent treatment.
Carioli's contributionMechanical design and detailing of the equipment, with drawings and documentation for manufacturing in an industrial partnership.
Completed projects · Engineering experience
Structural engineering
Adapt the industrial space to receive an overhead crane, taking advantage of the existing structure.
Carioli's contributionStudy, dimensioning and roof elevation project, with analysis of the necessary structural adjustments.
Mechanisms and drive
Adapt the actuation and connections of a valve to the dosing operation.
Carioli's contributionDetailed design of a dosing attachment and development of its drive components for prototyping.
Remote control
Enable remote control of magnetic resonance machines, connecting the operating interface to the control device.
Carioli's contributionDevelopment of electronics, communication and control integration for the remote-controlled robot.
Accumulated experience
Complementary knowledge in analysis, sizing and technical execution.
Assessment of metallic structures, dimensioning of reinforcements, studies of rigid and flexible lifelines and guidance on the assembly of scaffolding inside industrial tanks. Works that brought together analysis of conditions of use, calculation and technical documentation.
Assessment of piping, hydraulic sizing of agricultural implements, exhaustion and water reuse studies. The experience includes detailing equipment for effluent treatment and analyzing the needs of each installation.
Risk assessment and documentation of machine adjustments and readjustment of panel lifting systems. Interventions guided by real operating conditions.
Studies of mechanisms for self-service and manufacture of an extension chair based on a project provided by the client. Experience that connects design, detailing, manufacturing and assembly, depending on the scope of each job.
Present the process, the product and the expected result. Our engineering evaluates the necessary configuration and integration.